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Automatic print and apply labeling machine for upper and lower trays application.

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Requirements and design specifications

  • Online color label printing for upper application.
  • Online color label printing for upper application.
  • Black & White label printer for the lower label.
  • Black & White label printer for the lower label.
  • Possibility to use a pre-printed label for upper and lower applcation.
  • Manage several type of label and tray with the same machine.
  • Easy machine set-up.
  • Interface with ERP system

Performed activities

  • Concept.
  • Design.
  • Realization (mechanical, electrical, assembly).
  • Control software development.
  • HMI development.
  • Start up.

Goals achieved

  • Flexible production order configuration
    • Label dimension
    • Tray dimension
    • Position of the label on the tray
    • Graphical layout and shape of label
    • Etc.
  • Automatic machine reconfiguration (printer position and labeler head) related to the production order (tray /label shape and dimension).
  • Automatic reconfiguration of the position of the conveyor driver sides related to the tray dimensions.
  • Online label printing for the upper application thanks to a industrial inkjet color printer
    • Max printer width 108mm
    • Max print velocity 300mm/s
    • Max print resolution 600×1200
    • Automatic label roll cutter
    • Label roll support for the application of pre-printed labels.
  • Online label printing for the lower application thanks to a indutrial termal printer
    • Max printer width 105mm
    • Max print velocity 250mm/s
    • Max print resolution 300×300 dpi
    • Label roll support for the application of pre-printed labels.
  • Automatic production order machine configuration directly from the ERP system.
  • Start of the production order  through HMI touchscreen.
  • Operator activity limited to label roll and trays load/unload.
  • Possibility to integrate the machine with and existing production line.
  • Overall try dimensions (B x L x H): 320mm x 260mm x 80mm.
  • Overall machine dimensions (B x L x H): 1.5m x 3m x 2m.

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